Corrosion Prevention Methods

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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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Dustless Blasting with the Bristle Blaster®

Dustless Blasting

Nowadays, dustless blasting is considered the solution to one of the biggest problems caused by traditional blasting methods: the generation of harmful dust. With a dustless blasting machine, it is possible to prepare a variety of surfaces without any of the downsides for both your health and the environment.

One such dustless blaster is MontiPower’s Bristle Blaster®. By combining innovative technology and efficient cleaning techniques, the Bristle Blaster® offers a dust-free solution for surface preparation, ensuring superior results without the risks associated with dust inhalation. In this blog, we will explore this innovative blasting method, the remarkable benefits it brings, and the unparalleled performance of MontiPower’s patented Bristle Blaster® when it comes to dustless blasting.

What Do We Mean by ‘Dustless Blasting’?

Dustless blasting with the Bristle Blaster® entails a revolutionary surface preparation technique that eliminates the generation of harmful dust. Unlike traditional blasting methods that rely on abrasive media and water, our Bristle Blaster® adopts a unique approach to achieve exceptional results.

This dustless blaster features a specially designed belt comprising of angled springsteel wire and sharpened tips generating more than 10,000 effective strikes a second to the surface. As the wire belt slowly rotates at 2500rpm, the sharpened Bristle Belts impact the surface, mechanically cleaning and removing contaminants. This innovative process effectively removes rust, coatings, scale, and other unwanted substances without the need for chemical reagents or actual blasting. This form of dustless blasting results in dust-free surface preparation without polluting the bristles itself, setting new standards for efficiency and cleanliness. The bristles tips generate particles of rust, existing coatings which are easy to vacuum.

MontiPower’s Patented Dustless Blasting Machine: The Bristle Blaster®

The Bristle Blaster® by MontiPower is not just a dustless blasting machine when the safety cap for suction control is attached; it is a cutting-edge technology that completely transforms the surface preparation process.

As noted before, the Bristle Blaster® provides a dust-free blasting experience thanks to its unique bristle design of the safety cap fitting a suitable vacuum-unit, eliminating dust and the need for any abrasive media altogether.

One of the key features that sets this dustless blaster apart is its ability to generate an anchor profile on the prepared surface. This anchor profile is crucial for achieving optimal coating adhesion. So by creating a controlled and consistent surface texture, this dustless blaster ensures that newly applied coatings, paints or other finishes adhere firmly and last longer.

What Are The Benefits of Dustless Blasting?

Dustless blasting, sometimes referred to as sandless sandblasting, offers a range of benefits compared to traditional blasting methods. Here are some key advantages:

  • Enhanced safety: Dustless blasting significantly improves the safety of surface preparation operations. By eliminating dust, it reduces the health risks associated with inhaling airborne particles, protecting both operators and bystanders from respiratory issues. Additionally, it minimizes the risk of dusk-related accidents and improves overall job site safety.
  • Environmental friendliness: Traditional blasting methods generate large amounts of dust that can harm the environment. Dustless blasting addresses this concern by suppressing dust and minimizing its release into the atmosphere. This makes it an environmentally friendly choice for surface preparation, particularly in sensitive areas or regions with strict environmental regulations.
  • Efficient and time-saving: With its unique bristle technology, the Bristle Blaster® achieves efficient and time-saving surface preparation by quickly removing contaminants and eliminating the need for extensive cleanup afterward. This streamlined process saves time and increases productivity, allowing for faster project completion.
  • Versatility: MontiPower’s dustless blaster is highly versatile and can be used on various surfaces. First of all, it is particularly effective for preparing metal surfaces such as steel and aluminum by removing rust, scale and coating. Secondly, it can also be utilized for cleaning and restoring surfaces such as concrete, wood, brick and stone.

Five Bristle Blaster® Models to Choose From

MontiPower offers a range of Bristle Blaster® models to cater to specific applications and requirements.

The Electric Bristle Blaster® is our standard model, powered by an electric cord for consistent performance. The same is true for our Electric Double model, featuring a wider head than our base model to make it ideal for larger surface areas or when time is of the essence.

Next, our Cordless Bristle Blaster® offers the freedom of mobility without the constraints of a power cord, coming with a rechargeable battery with a 25-minute lifespan for the 8 Amp battery. For this reason, it is perfect for remote or hard-to-reach areas where access to electricity is limited.

Moreover, our Pneumatic Bristle Blaster® is a powerful and lightweight solution that utilizes compressed air to generate the rotational power required for surface preparation. This model is known for its reliability, ease of use and compatibility with various air compressors.

Finally, the Axial Bristle Blaster® is specifically designed for blasting hard-to-reach areas such as door frames, roof joints and wheel arches. Thanks to its axial position, this dust blaster is the perfect complement to our proven Bristle Blaster® systems.

Dust While Blasting is History

As we have seen, dustless blasting with the Bristle Blaster® is a revolutionary approach to surface preparation that offers numerous benefits. With its dust-free operation in case of a suitable vacuum-unit is attached, this dustless blaster ensures a safer and healthier work environment, reducing the risk of respiratory issues and dust-related accidents. It also eliminates the need for extensive cleanup, saving valuable time and resources. Vacuum units are also available as Cordless, so battery-driven.

The patented technology and unique design of the Bristle Blaster® deliver exceptional performance, allowing for efficient and precise surface preparation. Its ability to generate an anchor profile on the prepared surface enhances coating adhesion and ensures long-lasting results. Whether it’s in the automotive industry, construction projects, industrial maintenance or marine applications, this dusting blaster has proven time and time again to be a versatile and indispensable tool.

Say goodbye to dust-related concerns and traditional blasting methods. Embrace the dustless blasting revolution with the MontiPower Bristle Blaster® and experience the future of surface preparation – cleaner, safer and more efficient than ever before. Trust in the power of the Bristle Blaster® to achieve impeccable results and take your surface preparation to new heights. MontiPower: delivering the true power of dustless blasting.

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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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How to Remove Car Decals without Damaging Paint?

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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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Powder Coating Aluminum: Pre-treatment and Process

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.vc_custom_1637072736596{margin-top: 20px !important;margin-bottom: 35px !important;padding-right: 120px !important;padding-left: 120px !important;border-radius: 5px !important;}.vc_custom_1571923421685{padding-top: 50px !important;padding-right: 20px !important;padding-bottom: 50px !important;padding-left: 20px !important;background-color: #ffffff !important;}.vc_custom_1688641519133{border-radius: 1px !important;}.vc_custom_1571923648524{padding-top: 0px !important;}.vc_custom_1571923602234{padding-top: 0px !important;}
Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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Hempel Coating Workshop in Argentina

Hempel Coating Workshop in Argentina

Education is key to make sure there is no disagreement over quality of surface preparation and coating. MontiPower Brasil, Mr. Dirk Pohlmann and his team trained more than 22 companies with people from different backgrounds such  coating contracting, coating application companies, surface preparation firms and Hempel sales partners.  We thank Hempel for this opportunity. The feedback was amazing. For optimal quality, preparation and coating go hand in hand.
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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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bead blasting

Bead Blasting

BEAD BLASTING

Bead blasting has become an increasingly popular method of surface treatment. It is an effective and efficient method for removing dirt and oxidation from different materials.

There are various surface preparation techniques available to use and choose from. Abrasive blasting is the most well-know form of surface preparation. This method is often used for removing coatings, mill scale, paint and other dirt. In most cases, abrasive blasting involves applying air and an abrasive media with great force to the surface. This results in the removal of the material from the object. There are many different types of media to blast with. A few examples of blasting techniques with different media are: sandblasting, vapor blasting, vacuum blasting, wheel blasting and bead blasting. All these options have their own advantages and disadvantages. It this article, we will focus on bead blasting.

WHAT IS BEAD BLASTING?

The term bead blasting is often used for a range of blasting techniques, such as, sandblasting, grit blasting and abrasive blasting. However, this is not accurate since each form has its own definition involving different techniques. A more specific definition of bead blasting is where the blast media used to prepare the surface, is a round spherical media, often glass beads. Moreover, bead blasting is often used for finishing, cleaning, deburring and peening the surface of an object.

HOW DOES BEAD BLASTING WORK?

The term bead blasting is often used interchangeably with several other blasting techniques such as sandblasting, grit blasting, and abrasive blasting, however, each of these processes has its own distinct definition and applications. Bead blasting specifically refers to a process that utilizes a round, spherical media, usually composed of glass beads, to achieve specific surface preparation goals. Bead blasting is extremely effective for a range of finishing, cleaning, deburring, and peening applications and is not limited to any particular material or surface type.

The process works by propelling the glass bead media, which is typically housed in a pressurized vessel or cylinder, against the surface in line with predetermined settings, removing contaminants and debris, and creating a smooth, fine-finish on the surface of the object. The advantages of bead blasting come from the minimal etching that this process provides, along with the versatility it has when used for various surface preparation tasks.

ADVANTAGES OF BEAD BLASTING

There are several advantages of bead blasting. Unlike most blasting techniques, bead blasting does not harm the environment. The glass media is not damaging to human lungs and surrounding plants. Another advantage of glass beads, is that the beads can be recycled for continued use since the media is easily cleaned up.

DISADVANTAGES OF BEAD BLASTING

However, bead blasting is not suitable for tough materials. It can take a very long time when using the bead blasting method. Another disadvantage is the fact that the result may not last as long as when you use a steel blast media. Lastly, the use of glass beads will not leave any profile for paint adherence.

COMMON TOOLS FOR BEAD BLASTING

Effective tooling is needed to achieve the best result from the bead blasting technique. The most common tools used for bead blasting are the Bead Blaster Cabinets. This equipment is where the bead blasting process takes place. There are a few important components to keep in mind. The cabinet must have a good seal inside it. Moreover, the bead blaster gun is very important. In fact, there is no blasting without the blast gun.

WHAT IS THE DIFFERENCE BETWEEN BEAD BLASTING AND SANDBLASTING?

The difference between bead blasting and sandblasting is the blasting media that is used. With bead blasting, often glass beads are used to give a uniform finish on the surface at high pressure. Sandblasting uses sand as blasting media, to be precise silica sand. The use of sand also causes various health risks and harms the environment. The use of glass does not.

However, that’s not the only difference between the two blasting methods. The traditional sandblasting technique is much quicker than bead blasting. Sandblasting is also harsher on the metal material compared to bead blasting. On the other hand, sandblasting can reshape and smoothen the underlying component.

What Media is Used in Bead Blasting?

Different types of media are used for bead blasting. The blast media will depend on the material, desired surface finish, and application, but there are a range of media that are commonly used for bead blasting. Generally, materials such as glass beads, steel shot, aluminum oxide or plastic media are used.

Glas beads

Glass beads are a common bead blasting material. It’s usually made of lead-free, eco-friendly, soda-lime glass with no free silica. It can last and be re-used up to 30 times. It won’t change the material’s color.

Steel shot

Steel shot creates an attractive texture and is able to resist corrosion, but it is also heavier than other materials so it requires a more powerful blast machine.

Aluminum oxide

Aluminum Oxide is an abrasive, angular grit used often instead of sand blasting. It’s hardness and shape make it good for etching hard materials quickly.

Plastic media

The most popular type of plastic blasting media is Urea, consisting of angular-shaped grains of recycled plastic. Lightweight and gentler than other abrasives, it is highly reusable.

Ultimately, the most appropriate media will depend on the material and application.

IS GLASS BEAD BLASTING SAFE?

Glass beads will not cause dust and debris as it does with the use of silica sand. For that reason, the use of glass beads is considered safer than other blasting media. When using adequate protection, the bead blasting process can be safe and comfortable.

ALTERNATIVE TOOLS TO BEAD BLASTING: THE BRISTLE BLASTER® AND MBX®

The Bristle Blaster® and MBX® from MontiPower are the new developments in the field of surface preparation. Due to the specially developed technology with patented brushes, the power tools are the perfect alternatives for the existing blasting equipment.

With the use of the Bristle Blaster® and MBX® from MontiPower, blasting with different types of loose abrasives is a thing of the past for smaller areas and difficult to access areas. The tools are easy to use, are – unlike blasting – completely safe and very effective. Not only in cleaning surfaces, but also in processing them.
With their impact, the brushes of the power tools create a profile on the surface that can be compared to the surface profile that is created after blasting. In this way, MontiPower tools are the ideal alternative to sandblasting.

HOW DO MONTIPOWER ABRASIVE BRUSHES WORK?

The Bristle Blaster® and MBX® from MontiPower are hand-operated tools, which are equipped with a rotating brush. These specially designed brushes are characterized by their sharpened flexible tips with kneed ends.
By rotating the brushes at a low RPM, the different types of surfaces are processed and cleaned easily, quickly and effectively. The kneed tips of the brushes play an important role in this. These points are held back for a very short time during the rotation of the Bristle Blaster Brush by the so-called ‘accelerator bar’. Due to this short interruption, the points – partly due to the high speed at which the brush rotates – are released with great power from behind the accelerator bar. This technique ensures that the curved tips of the brushes are immediately retracted upon contact with the surface, effectively cleaning the surface and also providing it with the characteristic micro-structure. It makes MontiPower tools the ideal surface preparation method for many sectors, and a great alternative to blasting with abrasives.

ALTERNATIVE TO BLASTING WITH ABRASIVES IN DIFFERENT SECTORS

With their many advantages, our power tools ensure that they are the ideal alternative to cleaning with abrasives for many markets. As mentioned, the traditional ways of blasting can be harmful to humans and animals, but also damaging to the environment. It makes the Bristle Blaster® and MBX® from MontiPower, among other things, an excellent alternative for surface preparation in the maritime and industrial sector.
In addition, the convenience and effectiveness of the various power tools play an important role in many sectors. A good example of this is the work in public infrastructure. The blasting of bridges, tracks and highways, among other things, is a very time-consuming and labor-intensive job, which is subject to a lot of pressure because of the time. When blasting these objects, workers are also exposed to various small particles and possible chemicals. With the use of the Bristle Blaster® and MBX® from MontiPower, abrasive blasting is a thing of the past.

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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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montigroup

The different tools for surface conditioning

The different tools for surface conditioning

Conditioning, machining and cleaning metal surfaces exists in many ways. All these forms of surface preparation have one and the same purpose: to remove coatings, mill scale, rust and other dirt, in order to extend the life of a steel object. Often this is done prior to the application of a (possibly new) coating. To do this properly, it is important that the surface is cleaned and prepared so that an adhesive layer is created in the surface. There are various surface conditioning tools to accomplish this. But what are these tools, how do they work, and how do MontiPower power tools play a role in this?

Sandblasting as a surface conditioning tool

One of the best known and most widely used tools for surface conditioning is abrasive blasting. There are different ways of abrasive blasting, which are broadly the same way of working. In surface conditioning with abrasive blasting, an abrasive combined with air is applied at very high pressure to the surface. Because of the high speed at which this happens, the impact of the abrasive causes coatings and dirt to easily come off the object. Originally, the most widely used method of abrasive blasting was sandblasting. The grain of sand had such a good abrasive effect that sandblasting was used in many industries. Over time, however, several disadvantages of sandblasting came to light. For example, sandblasting not only proved to be very harsh on the surface, but also very harmful to human health. It caused sandblasting to be banned in many countries worldwide.

Surface conditioning with other blasting media

After sandblasting was banned in many countries, alternative abrasives for surface conditioning had to be sought, such as bead blasting, wheel blasting and vacuum blasting. These alternatives were found in blasting with glass, corundum and plastic, among others. To this day, these materials are still used as tools for surface conditioning. Yet, despite the fact that these methods of abrasive blasting do not have the dangers of sandblasting, they themselves have their drawbacks. First of all, abrasive blasting is a difficult job to perform as an individual. To ensure the best possible surface finish, it is therefore recommended that this always be done by a professional, which makes abrasive blasting relatively expensive. Also, with abrasive blasting, the abrasive has a very aggressive effect on the surface. This removes coatings, dirt, rust and mill scale in a very effective way, but because of the high speed at which the abrasive is applied to the surface, damage to the object can easily occur. Because of this, vapor blasting, in which water is added to the abrasive, is often used when preparing more fragile surfaces. However, this method of abrasive blasting is not powerful enough when there is heavy soiling.

The tools for surface conditioning from MontiPower

MontiPower’s Bristle Blaster® and MBX® are the revolutionary tools in the field of surface conditioning. The power tools combine all the good things of abrasive blasting with a patented technique, which responds to all the disadvantages they bring. For example, the Bristle Blaster® and MBX® are hand-held tools that are easy to use yourself. In this way, you are no longer dependent on external parties for the conditioning of surfaces and can easily remove coatings, paint, rust and mill scale yourself. Due to the effective operation of the tools, surface conditioning will be a piece of cake from now on. Moreover, the specially designed technology of the tools not only ensures thorough removal of dirt; it also creates a surface profile, which is comparable to the adhesion layer created by the various blasting methods. With our wide range of rotary brushes, you will always find a suitable method of surface conditioning for your own specific situation at MontiPower. It makes the Bristle Blaster® and MBX® the perfect alternative to sandblasting and other methods of abrasive blasting.

How do MontiPower’s surface conditioning tools work?

MontiPowers powertools for surface conditioning work with a rotating brush, which features specially designed curved tips. The rotation of the brush and its points ensures that different types of metal surfaces can be cleaned and prepared quickly and easily. In this rotation of the brush, the bent points are briefly stopped by the so-called “accelerator bar”. This causes a small hiccup in the rotation, so that the bent brush tips – partly due to the high speed – are released with extra large force into the surface. Due to this high force, the brush tips of the Bristle Blaster® and MBX® are immediately released upon contact with the surface. This initially ensures highly effective and precise removal of coatings, rust, mill scale and other dirt, but this is not the only thing. The violent impact of the brush tips into the surface also creates the profile that can be used as an adhesion layer for a new coating.

.vc_custom_1637072736596{margin-top: 20px !important;margin-bottom: 35px !important;padding-right: 120px !important;padding-left: 120px !important;border-radius: 5px !important;}.vc_custom_1571923421685{padding-top: 50px !important;padding-right: 20px !important;padding-bottom: 50px !important;padding-left: 20px !important;background-color: #ffffff !important;}.vc_custom_1688641519133{border-radius: 1px !important;}.vc_custom_1571923648524{padding-top: 0px !important;}.vc_custom_1571923602234{padding-top: 0px !important;}
Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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MontiPower: the solution in the field of surface preparation

Surface preparation solutions

Surface preparation exists in many different forms. Whenever a metal surface needs to be stripped of rust, coatings, mill scale or other dirt, there are various possibilities for this. The traditionally best known form of surface preparation is abrasive blasting, such as grit blasting, bead blastingwheel blasting and vacuum blasting. The surface is cleaned and prepared by applying an abrasive under high pressure. A common form, which has been used for many years, but nevertheless also has the necessary disadvantages. MontiPower, with the Bristle Blaster® and MBX®, responds to these disadvantages and offers the solution for surface preparation with a revolutionary technique.

The disadvantages and solutions for surface preparation

Despite the fact that abrasive blasting has been done for quite some time, several disadvantages of this method of surface preparation have come to light over the years. But what are these disadvantages really? And in what way do MontiPower power tools offer the solution for surface preparation?

Disadvantage 1: abrasive blasting can be dangerous

One of the biggest disadvantages of traditional forms of surface preparation is that they can be very dangerous. Not only are they often hard on the surface, but people, animals and the environment can also be damaged by frequent abrasive blasting. The best-known example of this is sandblasting, which is one of the first forms of abrasive blasting developed and has been the most widely used for many years. This involved the use of quartz sand, which falls apart into very small particles during the blasting process. Research showed that inhaling the particles could have very harmful effects on human health, and in the worst case even fatal consequences. It caused sandblasting to be banned worldwide in numerous countries.

Not only sandblasting; other forms of surface preparation can also be very harmful. Another good example, chemical surface preparation, in which the metal surface is cleaned using an acid solution. This acid – usually hydrochloric acid – is a very aggressive agent, which, when coming into contact with it, can have the necessary harmful effects. Moreover, when using this acid, harmful fumes can be created, which can affect not only people, but also the nearby environment.

How does MontiPower offer the solution for surface preparation?

MontiPower attaches great importance to safety and health. The various power tools are therefore developed in such a way that they are considered safer than the traditional forms of surface preparation. For instance, no processing under high pressure takes place, no abrasives or other (harmful) substances are used and in the design of the Bristle Blaster® and MBX®, ergonomics have also been taken into account. In this way, surface preparation is made easier in a safe and healthy way.

Disadvantage 2: surface preparation is difficult to carry out

Preparing different types of surfaces is a job that needs to be done accurately. On the one hand, it is important that the surface is removed from rust, coatings and dirt as effectively as possible, but when the impact of the abrasive is too strong, damage to the object may occur. The balance in this is difficult to determine when using blasting machines. For this reason, surface preparation is not an easy job for private individuals to perform. For this reason, it is advisable to have the surface preparation with abrasive blasting carried out by a professional company at all times. This will always make you dependent on an external party, and the surface preparation will also be a relatively expensive job.

How does MontiPower offer the solution for surface preparation?

MontiPower’s Bristle Blaster® and MBX® are the only manually operated power tools in the world that can be used for surface preparation. Because the devices are hand-operated and very easy to use, the Bristle Blaster® and MBX® can be easily operated by yourself. The revolutionary technology with which the power tools are equipped ensures that surfaces are prepared and cleaned thoroughly yet accurately, so you do not have to worry about any damage to the object. Because the tools are easily operated by yourself, you are no longer dependent on an outside party.

Disadvantage 3: surface preparation is harmful to the environment and nature

Earlier, we mentioned the fact that the traditional forms of surface preparation can have very negative effects on human health. But not only human beings; also on the environment and the surrounding nature, the different forms of abrasive blasting can have very harmful effects. For example, the environment can be polluted with released abrasives and chemical substances can affect the environment and nature.

How does MontiPower provide the solution for surface preparation?

MontiPower’s Bristle Blaster® and MBX® responds in several ways to the disadvantages of abrasive blasting in terms of environmental and natural pollution. First, MontiPower’s power tools do not use loose abrasives. Also, chemical agents that can be harmful to the environment and nature are not used with the Bristle Blaster® and MBX®. Moreover, the brush belts of MontiPower’s tools can be returned for recycling after use. It makes the Bristle Blaster® and MBX® the solution in the field of surface preparation.

.vc_custom_1637072736596{margin-top: 20px !important;margin-bottom: 35px !important;padding-right: 120px !important;padding-left: 120px !important;border-radius: 5px !important;}.vc_custom_1571923421685{padding-top: 50px !important;padding-right: 20px !important;padding-bottom: 50px !important;padding-left: 20px !important;background-color: #ffffff !important;}.vc_custom_1688641519133{border-radius: 1px !important;}.vc_custom_1571923648524{padding-top: 0px !important;}.vc_custom_1571923602234{padding-top: 0px !important;}
Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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What is vacuum blasting, and how does it work?

Vacuum blasting

For preparing and cleaning steel surfaces, different types of abrasive blasting are possible. For example, we know the common techniques of sandblasting, wheel blasting, bead blasting, vapor blasting and blasting with alternative abrasives such as glass or plastic, but also vacuum blasting is part of the abrasive blasting possibilities. These techniques are often used to remove rust, mill scale,  copper slag, coatings and other dirt. But what is vacuum blasting anyway? How does it work, and what are the differences with the other abrasive blasting techniques?

Vacuum blasting: what is it?

Vacuum blasting is in many ways similar to the other forms of abrasive blasting. In general, vacuum blasting works the same. When a surface is prepared by vacuum blasting, a combination of air and an abrasive is applied to the surface at high pressure. So far there are no differences with the other blasting techniques. Yet there is one major difference between vacuum blasting and the other forms of blasting. This is in the handling of the dust and dirt released during blasting. While sandblasting or glass or plastic blasting, for example, release dirt and dust into the air, vacuum blasting collects it immediately inside the blasting machine. Therefore, the blasting machine in this form of abrasive blasting serves as a dustless sandblaster with a vacuum system.

The benefits of vacuum blasting

When cleaning and preparing steel surfaces, a large amount of dirt can normally be generated during the blasting process. This dirt is often a combination of the abrasive that is used in combination with the dirt that disappears from the surface which is cleaned. A major advantage of vacuum blasting is that this dirt is immediately collected with this technique. This saves a lot of mess and clean up after the blasting process. The material that is collected is sorted and can then be reused as blasting media. Moreover, the dirt and dust that is released in other abrasive blasting techniques can be very harmful to the environment, which is not the case with vacuum blasting.

.vc_custom_1637072736596{margin-top: 20px !important;margin-bottom: 35px !important;padding-right: 120px !important;padding-left: 120px !important;border-radius: 5px !important;}.vc_custom_1571923421685{padding-top: 50px !important;padding-right: 20px !important;padding-bottom: 50px !important;padding-left: 20px !important;background-color: #ffffff !important;}.vc_custom_1688641519133{border-radius: 1px !important;}.vc_custom_1571923648524{padding-top: 0px !important;}.vc_custom_1571923602234{padding-top: 0px !important;}
Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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What is wheel blasting?

What is wheel blasting?

For preparing and cleaning steel surfaces, there are several methods that can be used. For example, there are different methods of abrasive blasting, which are often used for removing coatings, mill scale, paint and other dirt. This abrasive blasting is done in most cases in the same way. It involves applying a combination of air and an abrasive with great force to the surface, causing the material to separate from the object. The best known example of this is sandblasting, but also blasting with other abrasives such as glass, plastic or vapor blasting are possible. But there is another form of blasting that can be used for this purpose: wheel blasting.

How does wheel blasting work?

Wheel blasting is similar to the aforementioned other forms of abrasive blasting in many ways, but it also has a number of clear differences. Wheel blasting does not use air under high pressure to apply the abrasive to the steel object, but the abrasive is put in motion by means of a rotating wheel. Different types of abrasives can be used when preparing or cleaning steel with wheel blasting. Among them are blasting grit, corundum, glass and plastic.

The benefits of wheel blasting

Wheel blasting has several advantages over similar other forms of abrasive blasting. One of the main advantages of wheel blasting is its highly efficient operation. The abrasive applied to the surface by means of the rotating wheel is immediately picked up and reused during the preparing process. This initially reduces the consumption of the abrasive, but also means that less dirt remains at the end of the cleaning process. Another advantage of wheel blasting is that the force and speed at which the abrasive is applied to the object can be adjusted. This makes it easy to use the abrasive economically, but when necessary, with heavier soiling, a greater force can be chosen. In addition, wheel blasting machines are relatively fast and efficient in preparing steel surfaces compared to other forms of abrasive blasting.

The disadvantages of wheel blasting

Wheel blasting, in addition to the aforementioned advantages, also has a number of disadvantages. First of all, wheel blasting machines are in most cases for steel surfaces that are relatively flat. When there is a lot of unevenness, wheel blasting is less effective. Also, wheel blasting is not to be used with every type of surface. Due to the relatively high speed at which the abrasive is applied to the object, damage can quickly occur. For more fragile surfaces, e.g. vapor blasting will be preferred. Finally, the last disadvantage of wheel blasting: the maintenance costs. Given the fact that wheel blasting machines contain many mechanical parts, which can be easily damaged by the use of abrasives, these parts often require maintenance. This results in high maintenance costs, which makes wheel blasting a relatively expensive method of surface preparation.

.vc_custom_1637072736596{margin-top: 20px !important;margin-bottom: 35px !important;padding-right: 120px !important;padding-left: 120px !important;border-radius: 5px !important;}.vc_custom_1571923421685{padding-top: 50px !important;padding-right: 20px !important;padding-bottom: 50px !important;padding-left: 20px !important;background-color: #ffffff !important;}.vc_custom_1688641519133{border-radius: 1px !important;}.vc_custom_1571923648524{padding-top: 0px !important;}.vc_custom_1571923602234{padding-top: 0px !important;}
Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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What is corrosion?

What is corrosion?

Corrosion can be defined as deterioration of metal as a result of a chemical reaction with factors from the environment. This reaction can be caused by various factors, which is why many different types of corrosion can be distinguished. One of the best known forms of corrosion is rust. A brown layer forms on the metal as a result of a chemical reaction between oxygen and damp. Both terms – corrosion and rust – are often used interchangeably. However, the use of both terms is incorrect. Whereas corrosion can be defined as the umbrella term for the deterioration of metal, rust is only one example of this. And although rust is indeed one of the best known forms of corrosion, other forms of corrosion can also be distinguished. But which other forms of corrosion do we know? And how can you best remove corrosion?

Types of corrosion

As said, there are several types of corrosion. Corrosion is caused by a chemical reaction between different factors. In case of rust this is oxygen and damp, but corrosion can also be caused by acid, electrical tension or bacteria. We can differentiate the following ten different types of corrosion:

  • Oxygen corrosion
  • Uniform corrosion
  • Acid corrosion
  • Galvanic corrosion
  • Stress corrosion cracking
  • Stray current corrosion
  • Pothole corrosion
  • Crevice corrosion
  • Intercrystalline corrosion
  • Microbacterial corrosion

Would you like to know more about corrosion and its origins? Then read more about the different types of corrosion.

Removing corrosion

There are several ways to remove corrosion. Traditionally, this was mainly done by abrasive blasting. With this method of surface preparation, an abrasive is applied to the surface at high pressure in combination with air, which removes corrosion, but also other dirt such as mill scale and coatings. A well-known example of abrasive blasting is sandblasting. Over time, however, several disadvantages of blasting came to light. For example, several dangers of sandblasting were discovered, and blasting is also a time-consuming and expensive activity.

With the Bristle Blaster® and MBX®, MontiPower offers the revolutionary techniques in the field of surface preparation. The electrically driven tools are easy to operate and have a very fast and effective operation. The Bristle Blaster® and MBX® are characterized by a rotating brush with patented curved brush tips. These brush tips not only ensure effective corrosion removal, but also create a surface profile that can be used as an adhesion layer for a new coating. This makes the Bristle Blaster® and MBX® the perfect alternative to sandblasting and other abrasive blasting techniques.

.vc_custom_1637072736596{margin-top: 20px !important;margin-bottom: 35px !important;padding-right: 120px !important;padding-left: 120px !important;border-radius: 5px !important;}.vc_custom_1571923421685{padding-top: 50px !important;padding-right: 20px !important;padding-bottom: 50px !important;padding-left: 20px !important;background-color: #ffffff !important;}.vc_custom_1688641519133{border-radius: 1px !important;}.vc_custom_1571923648524{padding-top: 0px !important;}.vc_custom_1571923602234{padding-top: 0px !important;}
Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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What is welding and what techniques are used?

What is welding and what techniques are used?

Welding is a joining technique used to make two materials into one. When materials are welded, they are joined together under very high temperatures, combined with high pressure. In the process, a small portion of the material is liquefied to allow for the attachment of both objects. By using two virtually identical materials, continuity is created between the two objects. Welding is mainly used when joining steel objects, but can also be applied to stainless steel, aluminum and some plastics, for example. For the welding process to be successful, the materials must at least be fusible.

Different welding techniques

Although in most cases, welding is done in the same way, there are different welding techniques. Which welding technique can best be used in which situation depends on the situation and the purpose of the materials. In order to explain the differences between the various welding techniques, we will take a closer look at the three most common methods of welding.

Electrode Welding

Electrode welding is also known in the world of welding as clad electrode welding or arc welding. This method of welding is mainly used when welding steel and stainless steel. It is unsuitable to use for aluminum. In electrode welding, you use a welding machine in combination with a package of covered electrodes. These electrodes are intended as an additive material in the welding process and will melt to the object as the process progresses. This melting process will then produce slag on the steel object. Slag is a brittle material that, in most cases, is created because the steel material has not been sufficiently cleaned of dirt, rust, paint or other coatings beforehand. This slag can be removed after the welding process is completed. Because the electrodes are coated, the use of a shielding gas, which is often required in other welding methods, is not necessary in this case. This makes electrode welding one of the few blasting methods that can be carried out outdoors. Another advantage of electrode welding is that it is relatively inexpensive and easy to carry out. This makes electrode welding the most suitable welding technique for home improvement projects and quick welding jobs where the appearance of the end result is relatively unimportant.

TIG welding

Another commonly used method of welding is TIG (Tungsten Inert Gas). Whereas electrode is mostly used by home handymen and relatively quick, easy welding jobs, TIG welding is generally labeled as the most difficult welding technique. This is due to the fact that in TIG welding, when adding the filler metal, two hands are required throughout the welding process. While one hand is holding the welding torch, the other is adding the filler metal. This makes TIG welding more difficult to perform and also takes a relatively long time. On the other hand, TIG welding, when performed properly, gives the most beautiful result in terms of appearance. When detailed welding jobs have to be carried out, where appearance is an important factor, TIG welding is the preferred technique. In addition, TIG welding is a very clean way of welding, where slag and other debris will not readily form.

MIG/MAG welding

The welding technique that is generally considered the easiest is MIG/MAG welding. MIG-welding (Metal Inert Gas) and MAG-welding (Metal Active Gas) differ only in the type of gas used, but otherwise they work in exactly the same way. The welding technique is characterized by the use of a constant voltage, which creates an arc between the welding wire and the material. The welding wire serves primarily as an electrode, but when it melts it also serves as a filler material, making MIG/MAG welding a relatively much faster welding technique than the other methods of welding. As a result, MIG/MAG is one of the most widely used welding techniques in the welding industry and at large companies. However, given the fact that MIG/MAG is not allowed to be used outdoors and the material is also relatively expensive, this is not a technique that will be quickly employed by a home handyman. In addition, the amount of dirt is also relatively high compared to, for example, TIG welding.

Welding: the advantages and disadvantages

Welding is not the only way to attach two materials together. A connection with a bolt and a nut, for example, is also a possibility. Nevertheless, a welded joint has several advantages compared to other ways of joining.

First of all, a welded joint is very strong. Because there is continuity in both objects, the connection is hardly noticeable and one can rightly speak of a solid whole. In addition, a welded joint is relatively easy to apply. Whereas, when creating a connection using bolts and nuts, holes first need to be made in the material, this is not necessary when welding.

Although welding has many advantages, there are also disadvantages. A welded joint is permanent and cannot be disassembled. On the one hand, this can be seen as a great advantage, but when the various parts have to be disassembled after some time, it can still turn out to be a disadvantage. In addition, welding is not possible with all materials. As mentioned, welding is mainly carried out with steel, stainless steel and aluminum, but it is only possible when two more or less the same materials are used. When two different materials have to be joined together, welding is not an option. Also, as mentioned earlier, different welding techniques can produce slag and other debris, which must be cleaned after the welding process. Fortunately, MontiPower’s power tools offer the solution.

Welding cleaning with the Bristle Blaster® and MBX® MontiPower

The Bristle Blaster® and MBX® from MontiPower are the revolutionary tools in the field of surface preparation and cleaning. The hand-held tools are not only suitable for removing rust, coatings and dirt, but can also be used in weld cleaning, for removing slag and other residue. The precise and effective action of the rotating brush of the Bristle Blaster® and MBX® ensure thorough contamination without damaging the material. Not only after the welding process has been completed; cleaning of the metal may also be required before welding begins. When the object is covered with mill scale, rust or other dirt, its removal is necessary to achieve a perfect result. The power tools provide, both before and after the welding process, a fast, effective and also very easy cleaning.

.vc_custom_1637072736596{margin-top: 20px !important;margin-bottom: 35px !important;padding-right: 120px !important;padding-left: 120px !important;border-radius: 5px !important;}.vc_custom_1571923421685{padding-top: 50px !important;padding-right: 20px !important;padding-bottom: 50px !important;padding-left: 20px !important;background-color: #ffffff !important;}.vc_custom_1688641519133{border-radius: 1px !important;}.vc_custom_1571923648524{padding-top: 0px !important;}.vc_custom_1571923602234{padding-top: 0px !important;}
Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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What is vapor blasting?

VAPOR BLASTING

Vapor blasting is a type of abrasive blasting that combines water with an abrasive material like glass beads, aluminum oxide, or crushed glass to prepare and clean surfaces.

WHAT IS VAPOR BLASTING

Different techniques are possible for preparing and cleaning different types of surfaces. One of the techniques most commonly used for this is abrasive blasting. Vapor blasting is similar to other abrasive blasting methods, but has one important difference: while abrasive blasting  uses abrasive media in combination with air (e.g. sandblasting), water is added in the case of vapor blasting. Because of the relatively low force involved, vapor blasting is mainly used to remove light pollution from, for example, facades and walls, but water blasting can in most cases also be used to remove rust, mill scale, copper slag, coatings and other dirt.

HOW DOES A VAPOR BLASTING MACHINE WORK?

Two elements are required to use a vapor blasting machine: water and an abrasive. In most cases, sand is added to the water, but nowadays there are also special abrasives that can be used in this process. The water and the abrasive are mixed inside the blast machine and the mixture is then applied to the surface. The pressure of the machine can be adjusted, but will at all times be much lower than with other blasting methods. Because of the low pressure used, there is no powerful jet directly on the surface, but the abrasive material gradually slides over the surface. This makes vapor blasting especially suitable for preparing more vulnerable surfaces and for removing light pollution.

VAPOR BLASTING VS. DRY BLASTING

Vapor blasting and the dry variants of abrasive blasting can be compared in many ways. The main difference lies in the fact that with vapor blasting, water is added to the abrasive. The water has, as it were, an attenuating effect on the abrasive and therefore a much less aggressive effect on the surface than dry blasting. With coarser pollution, dry blasting is often preferred over vapor blasting. For more delicate materials, however, vapor blasting is an excellent  alternative to sandblasting . Another major advantage of vapor blasting over dry blasting is the minimal amount of dust that is released during preparation of the surface. With dry blasting, the abrasive hits the surface harder, breaking up the material into small pieces and can create a lot of dust. Due to the low force plus the fact that water is added, the amount of dust is kept to a minimum with vapor blasting.

ADVANTAGES OF VAPOR BLASTING

Vapor blasting creates a powerful combination of steam and abrasive material to clean, erase, and smooth any surface it comes in contact with. It produces less dust and therefore provides a much cleaner working environment. Vapor blasting is less risky to use and also reduces the amount of energy needed to operate the machine.

DISADVANTAGES OF VAPOR BLASTING

Vapor blasting has a number of major advantages. For example, the use of vapor blasting machines is extremely suitable for use on fragile surfaces and dirt can be removed very precisely. Nevertheless, vapor blasting also has a number of disadvantages compared to other methods of surface preparation. For example, is a surface heavily stained with rust, paint or other coatings? Then, due to the relatively low power, this is often not completely removed when using vapor blasting. In line with this, there is another disadvantage of vapor blasting. When a steel surface is stripped of dirt and coatings by means of a dry blasting technique, the relatively hard impact of the abrasive creates a surface profile in the prepared material. This profile can then serve as an adhesion layer for the coating to be applied. Because the force of this impact is much lower with vapor blasting, this profile will be created to a much lesser extent. This is why dry blasting is preferred in many cases, although it also has its disadvantages.

ALTERNATIVE TOOLS FOR VAPOR BLASTING

When it comes to fragile surfaces, vapor blasting is an excellent option. When there is more severe soiling, dry blasting is often preferred. However, there are also disadvantages to both vapor blasting and dry blasting. Dry blasting is often too aggressive, which can cause damage, and both blasting methods are also difficult to carry out yourself. Therefore, it is always advised to let a professional do it, which makes blasting a relatively expensive job.

With MontiPower’s Bristle Blaster® and MBX®, the  alternative tools  for vapor blasting and dry blasting are now on the market. The manually operated tools offer all the advantages of both blasting methods, excluding all the disadvantages that come with it. The machines are easy to operate by themselves, have an effective and powerful operation and, moreover, do not contain any harmful abrasives. Both vapor blasting and dry blasting are therefore forever a thing of the past with the arrival of the Bristle Blaster® and MBX®.

SURFACE PREPARATION WITHOUT VAPOR BLASTING WITH MONTIPOWER’S POWER TOOLS

Certain standards apply to the surface preparation of steel. Normally, the use of industrial coatings requires a surface cleanliness of Sa 2.5 (or SSPC-SP10 or NACE 2) and a specific roughness based on the surface preparation standards. In most cases, abrasive grit blasting is used for this purpose. ‘Sand blasting’ has traditionally been the best known method of grit blasting, but nowadays, grit blasting can also be done with other materials. But how does surface preparation with grit blasting actually work? What types of grit blasting are there, what are the advantages and disadvantages, and how are MontiPower’s power tools a good alternative for this?

ALTERNATIVE FOR VAPOR BLASTING: THE BRISTLE BLASTER®

The Bristle Blaster® is MontiPower’s alternative to grit blasting. The grit-free patented Bristle Blaster® is able to produce a surface quality comparable to grit blasting both in cleaning of the object and in roughness capacity:

– surface cleanliness of Sa 2.5 or SSPC-SP 10

– roughness capacity up to 120 μm Rz (ca. average 65-83 μm Rz on API 5L steel)

The major advantages of the power tools over traditional blasting methods are their simplicity in use and their relatively low cost. This is because the surface is prepared with a light, handheld machine. Other alternatives to grit blasting that are used to work smaller areas are also unable to prepare a surface profile suitable for industrial coating. In addition, these other alternatives to grit blasting usually cannot meet the surface cleanliness and roughness requirements, which is possible with the Bristle Blaster®.

Bristle Blasting is ideally suited for portable usage as no protective suits with closed system respiratory equipment are required and no complex machinery or other grit media recovery equipment is needed. Only the application of standard personal protective equipment (PPE) is recommended for the eyes, face, hands and respiratory. Apart from the materials removed, no other additional or environmentally harmful waste products are produced.

HOW DO THE ALTERNATIVE VAPOR BLASTING TOOLS WORK?

MontiPower’s alternative grit blasting tools are manually operated tools equipped with a rotating brush. Due to the specially designed curved brush tips, the surface is cleaned quickly and easily, with similar results to traditional grit blasting. Because the tips are released with a great deal of force from behind the tools’ accelerator bar, they immediately retract from the surface, providing the same roughness as with grit blasting. In this way, the Bristle Blaster® offers all the advantages of grit blasting, including the high-quality result. This makes MontiPower power tools for many markets the relatively cheap, easy to operate and effective alternative to the traditional grit blasting machine.

.vc_custom_1637072736596{margin-top: 20px !important;margin-bottom: 35px !important;padding-right: 120px !important;padding-left: 120px !important;border-radius: 5px !important;}.vc_custom_1571923421685{padding-top: 50px !important;padding-right: 20px !important;padding-bottom: 50px !important;padding-left: 20px !important;background-color: #ffffff !important;}.vc_custom_1688641519133{border-radius: 1px !important;}.vc_custom_1571923648524{padding-top: 0px !important;}.vc_custom_1571923602234{padding-top: 0px !important;}
Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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galvanized steel

What is galvanized steel?

Galvanized steel is a widely used material in many industries. But what is galvanized steel, how does it differ from non-galvanized steel and what are the different ways of galvanizing steel.

What is galvanized steel?

There are many advantages to using steel in general. For example, steel can be used in many situations and is known for its strength. Yet, it also has disadvantages. For example, steel can rust over time, which reduces the quality and appearance of the steel object. To counteract this, the steel can be galvanized. This involves applying a thin layer of zinc to the steel by means of a chemical process. This protective layer ensures that the steel is less likely to rust, making the material last longer. In addition, zinc coating makes the surface less likely to be scratched, which is why many people find galvanized more attractive than the non-galvanized variety.

Ways of galvanizing steel

When steel is brought into contact with molten zinc, a chemical reaction occurs, causing the zinc to adhere to the steel surface. Over the years, different ways have been developed to initiate this galvanizing process. The technique most commonly used for this is termite galvanizing. This involves immersing the steel in molten zinc at a temperature of around 460 degrees Celsius, whereby the chemical reaction mentioned earlier takes place and the protective zinc layer adheres to the steel surface.

Other common techniques for electroplating steel are:

  • Electrogalvanizing: this involves placing the steel in a zinc solution, after which an electric current is passed through it. This creates a relatively thin but very strong and uniform galvanizing layer.
  • Mechanical plating: the steel is stirred together with zinc powder and a special galvanizing agent in a drum. Because the different materials touch each other during this process, a thin layer will be formed on the steel.
  • Scraping: this involves passing zinc through a spray gun in which it is liquefied. The liquid zinc can then be applied to the steel with the spray gun, provided it has been cleaned properly in advance.
  • Diffusion galvanizing: the steel is heated to around 400 degrees Celsius together with a zinc powder. The diffusion process that is hereby set in motion between the zinc and the steel ensures that an even layer of zinc is applied to the steel.
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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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corrosion in pipelines

All about the different types of corrosion in pipelines

Corrosion of steel pipelines

Corrosion of steel pipelines is a common process that is unfortunately difficult to counteract. To keep the condition of the pipelines intact, it is necessary to remove the corrosion in time. When the corrosion is more persistent, the choice is often made to replace the pipeline in its entirety. A demanding and also expensive job, costing billions of dollars per year worldwide.

There are various types of corrosion in pipelines. Each type has its own characteristics and ways to combat it. But what is corrosion exactly? How does corrosion occur in pipelines? And what are the different types of corrosion that we can distinguish?

What is corrosion?

Corrosion is a deterioration of metal as a result of a chemical process. This chemical reaction is caused by contact with various factors from the environment. Often corrosion is confused with rust. However, corrosion is a broader concept than corrosion. With rust, the deterioration of the surface occurs specifically through a reaction of oxygen in combination with damp. As a result, the well-known visible brown layer appears on the metal surface. With corrosion, this deterioration can be caused by a chemical reaction of several factors. There are various forms of corrosion in pipelines. But what are the most common types of corrosion in pipelines, and what characterizes these types of corrosion?

Oxygen corrosion

Oxygen corrosion is the other name for the already mentioned rust. It is the most common and also the most visible type of corrosion in pipelines. As mentioned, oxygen corrosion is caused by a chemical reaction between oxygen and water or another form of damp. From this reaction, a so-called oxide skin is formed, which we know better as the brown layer that attacks the metal surface. An important characteristic of the oxide skin of oxygen corrosion is the open structure of the layer. This ensures that oxygen and water continue to reach the surface easily, so that the steel will slowly but surely become completely corroded. For this reason, stainless steel or aluminum is used more often in various sectors; these materials have a denser oxide skin, which makes oxygen corrosion less likely to occur.

Uniform corrosion

Uniform corrosion is broadly comparable to oxygen corrosion. Uniform corrosion also results from a chemical reaction between damp and oxygen. This form is characterized by the – the name says it all – uniform distribution of the corrosion over the entire steel surface. Uniform corrosion is considered by many to be the least dangerous form of corrosion. By taking measurements or from previous experience, the speed and extent of corrosion formation can often be predicted well. As a result, the development and consequences of uniform corrosion can often be better estimated than those of other forms of corrosion in pipelines.

Acid corrosion

In the case of acid corrosion, the combination of acid and metal react together to form hydrogen gas and metal salt. To better understand this, it is good to first look at what is actually meant by acid. This has to do with the pH value of water. Normal drinking water has a pH value of between 7 and 9.5. Does the water have a pH value below 7? Then we speak of an acid. When this acid comes into contact with metal, corrosion occurs in the form of hydrogen gas and metal salt. The degree of corrosion depends on the tension of the material. Each material has its own voltage, which can cause a current to flow between several materials. If the voltage of the material has a lower voltage than hydrogen, acid corrosion occurs.

Galvanic corrosion

The voltage of metals that were briefly discussed in the case of acid corrosion also play a major role in galvanic corrosion. This type of corrosion can occur when two different metals are in close proximity to each other. If these metals come close together, in combination with water or a similar conductor, the reaction that is set in motion will result in corrosion. In this process, more corrosion will occur on the metal with a lower voltage than on the metal with a higher voltage.

Stress corrosion

Unlike, for example, oxygen corrosion, stress corrosion is very difficult to predict and only detect at a late stage. This form of corrosion occurs particularly with tension from within, for example with dents or welds. But this is not the only factor involved in stress corrosion. When the combination of chlorides, high temperatures and internal tension come together, stress corrosion will occur, and the material will crack. Whereas oxygen corrosion and uniform corrosion occur less quickly and frequently in RVS, stress corrosion occurs more frequently in RVS.

Stray current corrosion

Stray current corrosion is a form of corrosion similar to galvanic corrosion. Stray current is electric current that flows from a conductor back to the soil or surrounding environment. The difference from galvanic corrosion is in the fact that it is not the other metal, but the actual current from the conductor that causes corrosion to occur in the steel pipeline.

Pitting Corrosion

Pitting corrosion occurs in the oxide layer that may have developed in the steel pipeline. This form of corrosion occurs mainly in the areas where the oxide layer is damaged. In addition, pitting corrosion can also occur as a result of the incorporation of chloride ions or metal particles. The corrosion that occurs in the oxide layer causes small pits to form in the steel, but these are often barely detectable at first glance.

Crevice corrosion

Similar to pitting corrosion is crevice corrosion. In this case, the corrosion does not occur in damaged surface, but in cracks. When the surface comes into contact with a conductor and also makes electrical contact with the crack, crevice corrosion will occur. As with pitting corrosion, the corrosion will develop more and more strongly and the crack will become deeper and deeper.

Intergranular corrosion

Intergranular corrosion is one of the most insidious forms of corrosion. Due to the fact that this type of corrosion is molecular, it is not or hardly visible to the naked eye. On the surface of the steel pipeline, little or no corrosion occurs, but from the inside the material is increasingly corroded. This causes the metal to become increasingly brittle, which in turn causes the metal to lose its cohesion and may eventually cause major damage.

Microbial corrosion

Microbial corrosion is one of the most unknown forms of corrosion. Nevertheless, this form of corrosion is very relevant to steel pipes, as microbacterial corrosion is especially common in pipelines. This has to do with the fact that in most cases, the bacteria thrive in oxygen-free spaces. The corrosion is caused by the bacteria secreting a substance, which has a corrosive effect on the steel. Microbacterial corrosion is most comparable to acid corrosion, but in this case the corrosion is not caused by an acid but by the bacteria.

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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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Sandblasting vs. abrasive blasting

Sandblasting vs. abrasive blasting

There are a number of ways to prepare and clean metal surfaces. Two terms that often recur in this regard are sandblasting and abrasive blasting. Both techniques are well-known preparation methods that are widely used or have been used in the past. But how do these preparation techniques actually work? And what exactly are the differences between sandblasting and abrasive blasting?

What is sandblasting?

Sandblasting has traditionally been one of the most widely used and well-known methods of surface preparation. As a preparation method of various types of surfaces, sandblasting has been performed since the late 19th century. Due to the effectiveness of sandblasting, it was soon introduced successfully in many markets.

Sandblasting is a technique based on two components: sand and air. By applying the combination of both at high pressure to the surface, it is quickly removed from mill scale, copper slag, dirt or any coatings thoroughly. It was soon discovered that sandblasting was not only effective in removing dirt and coatings; the high force with which the grains of sand hit the surface also created a kind of imprint in the material. This profile served perfectly as an adhesion layer for any new coating.

The dangers of sandblasting

Because of its effective operation and the benefits that sandblasting brought, it quickly became the number one method for preparing and cleaning surfaces. Yet, over the years, more and more disadvantages and dangers of sandblasting were also discovered, mainly related to health risks. This stems from the way quartz sand – which was commonly used in sandblasting – is constructed. The sand contains quartz dust, which can cause very harmful health problems. Quartz sand, when inhaled by humans, can cause silicosis, among other things. The particles of quartz contained in the sand accumulate in the lungs, which can ultimately have very serious and even fatal consequences. The discovery of these severe health risks led to sand blasting being banned in many countries in the late 1950s.

Sand blasting vs. abrasive blasting

After sandblasting was banned, the blasting industry was busy looking for substitute abrasives for preparing and cleaning surfaces. Different possibilities were tested, where among other things materials such as steel grit, glass and plastic were found to be successful. Blasting with these different abrasives is also known as abrasive blasting. As with traditional sandblasting, this abrasive is applied in combination with air through a blasting machine on the surface. Given the high force with which this happens, an adhesion profile is created on the surface.

Despite the fact that sandblasting and abrasive blasting are different abrasives, both terms are often used interchangeably in today’s blasting industry. In a way, sandblasting has become a synonym for abrasive blasting as we know it today. So when the term ‘sandblasting’ is used today, it does not refer to blasting with sand as the abrasive, but to blasting with special blasting grit, plastic or one of the other alternative blasting media.

Blasting vs. the power tools of MontiPower

With the advent of abrasive blasting, the health risks of sandblasting have been eliminated. Nevertheless, abrasive blasting also has its disadvantages. First of all, abrasive blasting often has a too powerful effect on the surface. This not only removes dirt and coatings, but can also easily damage the object itself. Therefore, in order to properly carry out the various blasting methods, it is recommended that this always be carried out by a professional blasting company. However, this makes abrasive blasting a relatively expensive activity, where you are always dependent on an external party.

MontiPower’s Bristle Blaster® and MBX® are the solutions for the various disadvantages that sandblasting, but also abrasive blasting has. The manually operated, electrically driven tools for surface preparation offer the same effective result as with sandblasting and abrasive blasting, without the disadvantages that the various blasting methods have. Dirt and coatings are easily and quickly removed, the tools are self-contained and, in addition, the specially designed curved brush tips of the Bristle Blaster® and MBX® ensure that an adhesive layer is formed on the surface, just like in sandblasting and abrasive blasting. A win-win situation.

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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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Bristle Blaster Axial

Tools for surface preparation

Tools for surface preparation

MontiPower’s Bristle Blaster® and MBX® are the revolutionary tools in the field of surface preparation. For example, it is the only hand-held power tool in the world that can “sandblast”. The patented technology removes corrosion and coatings quickly and thoroughly, but that’s not all. The Bristle Blaster® and MBX® also create surface preparation grades comparable to Sa2½ (SSPC-SP 10/NACE No. 2) to Sa3 (SSPC-SP 5/NACE No. 1) and roughness levels as high as 120 µm Rz.

Mechanical tools for surface preparation

MontiPower’s tools for surface preparation have a number of major advantages over traditional, expensive, time-consuming and also dangerous techniques. For example, the patented Bristle Blaster® is the first portable brush belt system in the world that produces a surface roughness and end result that is qualitatively comparable to that of ‘sand blasting’. MontiPower’s surface preparation tools actually work in two ways. Firstly, the Bristle Blaster® and the MBX® ensure that paint, coatings, mill scale, copper slag, and other dirt are quickly and easily removed from metal surfaces. Moreover, during the removal of such coatings and dirt, a roughness profile is generated by using a specially designed rotary brush system. This mechanical tool consists of forward-curved steel wire brush tips dynamically tuned for use in portable power tools operating at approximately 2,500 rpm.

How do surface preparation tools work?

MontiPower’s surface preparation tools are characterized by a number of unique features. The basis of the Bristle Blaster® and the MBX® is a rotating, electrically driven brush. This brush is equipped with specially developed curved brush tips. In this way, the brush tips are designed to work the surface with kinetic energy equivalent to the impact of abrasive in sandblasting. Immediately after the brush tips hit the steel surface, they retreat from the surface (so-called “recoil”), resulting in both corrosion removal and a microprint that leaves a clean surface. As a result, surface preparation with the tool have a texture and visual cleanliness consistent with that of the traditional sandblasting process.

Tools for surface preparation without blasting

MontiPower®’s various power tools are a phenomenal breakthrough when it comes to “blasting without abrasive“. Partly because of this, the power tools are seen as the perfect alternative to sandblasting. Despite the fact that sandblasting has been practiced for many years, several disadvantages to this method of surface preparation have come to light over the years. For example, sandblasting is not easy to perform yourself, making it a relatively expensive and time-consuming job to outsource to a professional. In addition, sandblasting is very persistent. Not only for the surface to be prepared – which can damage it – but also for the health of people, animals and the environment. The dangers of sandblasting have even led to a ban on sandblasting in many countries, so other blasting media are now mostly used. With the arrival of MontiPower’s surface preparation tools, sandblasting will soon be a thing of the past. The patented properties of the Bristle Blaster® and the MBX® have formed the basis for new product series for surface preparation.

.vc_custom_1637072736596{margin-top: 20px !important;margin-bottom: 35px !important;padding-right: 120px !important;padding-left: 120px !important;border-radius: 5px !important;}.vc_custom_1571923421685{padding-top: 50px !important;padding-right: 20px !important;padding-bottom: 50px !important;padding-left: 20px !important;background-color: #ffffff !important;}.vc_custom_1688641519133{border-radius: 1px !important;}.vc_custom_1571923648524{padding-top: 0px !important;}.vc_custom_1571923602234{padding-top: 0px !important;}
Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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Preparing metal for painting made easier

Preparing metal for painting

Preparing metal for painting is essential to ensure the quality and durability of paint coatings. Metal surfaces are known for their long life and the minimal maintenance they require, but even the most best metal coating technologies will fail without adequate preparation. If this is not done properly, the new paint layer will not adhere well to the metal, causing it to come off and peel sooner or later. Thus, good metal preparation for paint is essential in order to achieve a perfect result.

With the tools from MontiPower, proper prepping metal for paint becomes more efficient. With our exceptional, patented technology you can prepare metal in fewer steps than with traditional techniques. Preparing metal for painting has never been easier!

Preparing metal for painting: the essential steps

Usually it is said that preparing metal for painting has to be done in at least 4 steps.
1. Clean the surface
2. Remove paint
3. Remove rust
4. Prep the surface
5. Removal of contaminations
Only after all these steps can you start applying a new coating of paint.

What to prep metal with before painting?

Prepping metal prior to painting has several phases. To start with, it is important that dirt, paint, mill scale and other coatings or vinyls are properly removed. But what is the best way to clean metal before painting? There are a number of different options available, each with its own advantages and disadvantages.

Traditionally, metal is cleaned and prepared by means of abrasive blasting prior to the application of a paint layer. Loose Abrasive Blasting is the application of a combination of air and an abrasive under high pressure in order to clean the metal and remove coatings and dirt. Different abrasives can be used for this purpose. The original and best known form of blasting is ‘sandblasting’, but over the years many other blasting techniques have been developed. These include glass or corundum blasting, as well as wet blasting.

Sandblasting and blasting with other abrasives are widely used techniques because of the effective effect they have. Because of the great force with which the abrasive is applied to the metal, dirt and coatings like are thoroughly removed from the metal. Because this is done at such a high pressure, the metal surface is also given a surface profile by the violent impact of the abrasive that can be used as a bonding layer for the new paint layer to be applied. All these advantages of blasting suggest that it is the ideal way to clean metal before painting, but nothing could be further from the truth.

Blasting, in addition to the advantages that it offers, also has its disadvantages. It can be harmful to nature, applicators and it can be costly. With our tools, the disadvantages that come with the traditional way of preparing metal for painting, are thing of the past.

Prepping metal for paint with the Bristle Blaster® and MBX®

We went in search of a more convenient and more efficient way of preparing metal surfaces. With our Bristle Blaster® and MBX® you can perform multiple types of preparation work with one tool. Clean the surface, remove loose and remove paint and rust, all with one tool. All you have to do, is install the right type of brush.

How does this work?
The Bristle Blaster® and MBX® work using a specially developed, patented technology. MontiPower’s power tools are characterized by a rotating brush with kneed bristle tips. These springwire tips are designed in such a way as to work on the metal surface with a kinetic energy, comparable to traditional sandblasting.

In addition, the power tools are equipped with a so-called ‘accelerator bar’ which the bristle tips get stuck behind for a short time during rotation. This very brief hitch in the rotation ensures that the tips penetrate the metal surface with extra-high force. This not only cleans the surface of dirt, rust and coatings easily and effectively, but also creates a microprint that serves as a profile to promote adhesion for the paint to be applied.

In short, with our tools, you simplify preparing metal for paint to 1 simple step:
1. Use MontiPower’s power tool to remove loose paint and rust, clean and prep the surface; all at the same time

Prep metal for paint with consideration for people and the environment

The Bristle Blaster® and MBX® are 100% safe for both people and the environment. Because the tools are an alternative to sandblasting, no material is used under high pressure. Also, MontiPower’s power tools are very easy to operate. This ensures that you can simply use the Bristle Blaster® and MBX® yourself if you want to start preparing metal for painting, saving you not only a lot of time, but also money.

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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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What are the dangers of sandblasting?

What are the dangers of sandblasting?

A number of techniques are available for preparing and cleaning different surfaces. Of all these techniques, sandblasting has traditionally been one of the most well-known and used ways for surface preparation. Sandblasting involves blasting a combination of sand and air under high pressure onto the surface that has to be prepared or cleaned. Due to the high force with which the sand is applied to the surface, mill scale, dirt or any coatings are easily removed. Moreover, the sand creates a structure in the surface, which makes it easy to apply a new layer. However, despite its advantages, sandblasting also has a large number of disadvantages. For example, sandblasting is very dangerous to our health. But why is sandblasting actually so dangerous? And what are the risks?

Is sandblasting dangerous?

Sandblasting is a cleaning and preparation technique that has been used for many years. In the beginning, natural quartz sand was used extensively, which is how the term ‘sandblasting’ originated. Despite the effective effect that quartz sand has in cleaning and preparing steel and other surfaces, over the years more and more disadvantages of working with quartz sand have come to light. In fact, as the work with quartz sand continued, it has been discovered that it can be very harmful to the human health. It has resulted in that blasting with quartz sand has now been banned in most countries. In general, a maximum of 1% quartz is used in the abrasive, where this percentage is well above 90% for the original quartz sand.

What makes sandblasting dangerous?

With the banning of sandblasting, there is no longer any doubt that working with quartz sand is very dangerous. But what actually makes sandblasting so dangerous? And what then are the health risks of sandblasting? To answer this, we need to look at the composition of the sand. Natural sand, which was commonly used in the early days of sandblasting, contains crystalline silica – also known as quartz dust. When humans come into contact with this quartz dust, it can cause silicosis, among other things. Silicosis is one of the oldest and best known occupational diseases, which is mainly contracted in the mining and quarrying industries. When silicosis is contracted, it is also referred to as ‘dust lung’. This has to do with the minuscule particles of quartz that are contained in the natural sand. The moment these are inhaled, these particles can enter the lungs, which can lead to swelling and scar tissue. One of the great dangers of silicosis is that in most cases the disease is not detected until a very long time has passed. What starts with mild lung complaints and an annoying cough gradually develops into severe shortness of breath and breathing problems. When silicosis is diagnosed and exposure to the quartz particles is stopped, it is usually already too late. There is no medicine or treatment method for silicosis and is therefore irreversible.

Another major disadvantage of the quartz particles is that they are very small and virtually invisible. People often work with a helmet or other protective clothing, but even with protection, working with the sand remains very dangerous. Due to their minuscule size, the particles remain suspended in the air for quite some time – even after the work has already stopped. This ensures that not only the person who is sandblasting is at risk; also other people in the vicinity will unsuspectingly inhale the particles without any form of protection.

What are the other health risks of sandblasting?

As mentioned, working with quartz sand can have very nasty consequences in the form of silicosis. But this is not the only health risk posed by sandblasting. Due to the large amount of tiny quartz particles in the air, many more health problems are possible. In fact, inhaling these particles can not only lead to dust lungs, but, depending on the size, amount and type of abrasive, can cause a lot of harm. These health risks can range from mild to very serious, but are in all cases very annoying and also dangerous. The following health risks, in addition to silicosis, can occur with sandblasting:

  • Irritated eyes, nose and throat
  • Chest pain
  • Bronchitis
  • Lung cancer
  • Respiratory problems
  • Brain and/or nerve damage

The alternative to sandblasting: Bristle Blaster® and MBX®

Due to the many disadvantages, health risks and the subsequent ban on sandblasting, various alternatives for preparing and cleaning surfaces have been developed over the years. With the Bristle Blaster® and MBX®, MontiPower has brought revolutionary technology to the market, which is the perfect alternative to sandblasting. With their patented rotating brushes, the manually operated power tools ensure that different types of surfaces can be stripped of dirt, mill scale and coatings in a simple and also 100% safe manner. In this way, you can benefit from all the advantages of sandblasting and other forms of blasting, without any of the disadvantages that are associated with it.

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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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MontiPower: the alternative to blasting with copper slag

The alternative to blasting with copper slag

Copper slag is a material that is used in various industries for different purposes. But what exactly is copper slag, and how is it created? To answer this question, we take a look at the melting and refining process of copper. Copper slag is in fact a material that is created during the melting of copper. During this melting, a large amount of soot and rock are created. The combination of these materials is called copper slag. Although copper slag was initially created as a by-product, today it is used in many ways. Among other things, it serves as a filling material in construction and an alternative to sand in the production of concrete. But that’s not all; copper slag is primarily used as an abrasive in the cleaning and preparing of various surfaces.

What is copper slag blasting?

The use of blasting media is a widely used technique for preparing, cleaning and machining steel and other metal surfaces, for example. Copper slag is one of the possible abrasives that can be used. Other blasting media that can be considered are sand, glass, plastic or water. Blasting with copper slag is generally done for two different purposes. First of all, copper slag blasting is an effective way to remove mill scale, rust, dirt, paint and other coatings from metal surfaces. But copper slag blasting also serves another purpose. In fact, blasting can also be used to create a surface profile in a surface. By using copper slag blasting to produce a profile in the surface, it creates an adhesion layer for any new coating.

How does copper slag blasting work?

As mentioned, there are several different techniques available when it comes to blasting, of which the use of copper slag as a blasting agent is one. In general, blasting with copper slag works in the same way as all other blasting techniques. Blasting with copper slag consists of two ingredients. For cleaning and preparing of metal surfaces, the copper slag is combined with air. This combination of air and copper slag is then applied with a very high force to the surface. Because of the great force with which the copper slag is released onto the surface, dirt, rust, mill scale, paint and coatings are easily removed from the object. In addition, due to the violent impact of the copper slag into the metal surface, not only are dirt and coatings removed, but also the surface profile is created which serves as a new adhesion layer.

What are the disadvantages and dangers of copper slag blasting?

Blasting with copper slag has been performed successfully for many years. However, over the years, more and more disadvantages and dangers of blasting with copper slag have come to light. First of all, blasting with copper slag is not without danger. Studies have shown various dangers of working with copper slag. For example, various types of slag, including copper slag, can disintegrate into small particles during blasting. Inhaling these particles can result in unpleasant lung complaints. In some cases, copper slag can also contain traces of toxic metals such as arsenic, beryllium and cadmium. These metals not only have a negative effect on human health, but can also contribute to the pollution of air and water.

The health risks are not the only drawbacks to blasting with copper slag. While blasting can be very effective for removing dirt and coatings, this cleaning technique is not applicable to all materials. Some materials will be vulnerable to copper slag cleaning, which, if not done carefully, will cause damage to the surface. Partly because of this, it is not easy to blast with copper slag yourself, and it is recommended that you always have a professional do it for you. It makes blasting with copper slag not only a dangerous cleaning technique, but also a relatively expensive and time-consuming one.

The alternative to copper slag blasting: MontiPower

MontiPower’s Bristle Blaster® and MBX® are the latest techniques in the field of cleaning and preparing metal surfaces. With their simple and effective operation, the tools are the alternative to blasting with copper slag. The power tools of MontiPower provide the same result as the various blasting techniques, but without the previously mentioned disadvantages. First, the Bristle Blaster® and MBX® by MontiPower are very easy to use. As a result, you can use the tools yourself and you are no longer dependent on professional parties for the cleaning and preparing of your metal surfaces. But that is not all. Because no abrasive such as copper slag is used, the Bristle Blaster® and MBX® are also completely safe to work with and you don’t have to worry about any health issues known from blasting with copper slag. It makes MontiPower’s power tools the perfect alternative to sandblasting, blasting with copper slag and other blasting methods.

How does the alternative copper slag blasting process work?

MontiPower’s Bristle Blaster® and MBX® are hand-held tools characterized by their rotating brush. The Bristle Blasters feature specially designed patented brush tips that stand out for their curved ends. The rapid rotation of the brush quickly and effectively rids metal surfaces of paint, dirt, rust and coatings. The distinctive curvature of the brush tips are of great importance in this regard. During rotation, these points are stopped for a very short time by the so-called ‘accelerator bar’. Due to the small hiccup that occurs here in the rotation process, the curved brush tips are launched with extra great force from behind this bar. Due to the high impact with which the brush comes into contact with the surface, dirt, paint, rust and coatings are not only effectively and precisely removed, but a surface profile is also created that can be used as a new adhesive layer for a new coating.

.vc_custom_1637072736596{margin-top: 20px !important;margin-bottom: 35px !important;padding-right: 120px !important;padding-left: 120px !important;border-radius: 5px !important;}.vc_custom_1571923421685{padding-top: 50px !important;padding-right: 20px !important;padding-bottom: 50px !important;padding-left: 20px !important;background-color: #ffffff !important;}.vc_custom_1688641519133{border-radius: 1px !important;}.vc_custom_1571923648524{padding-top: 0px !important;}.vc_custom_1571923602234{padding-top: 0px !important;}
Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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Preparing steel with MontiPower’s power tools

What is steel preparation?

Steel is used in various industries for numerous reasons. In order to keep the quality of the steel as high as possible, it is necessary to clean and prepare steel products regularly. Moreover, the preparation of steel is essential before applying any new paint or other type of coating. Before this can be done properly and accurately, you must first remove any mill scale and thoroughly clean and prepare the current steel surface. In this way, the steel object is not only cleaned of rust and other dirt, but an adhesion layer for the new paint or coating is created. This steel preparation can have a major impact on the durability and condition of the steel surface.

Ways to prepare steel

Preparing and cleaning steel consists of several elements. First, steel preparation involves removing rust, mill scale and other dirt that may have developed. Not only dirt, but also any previously applied coating can be removed when preparing steel. There are different methods to achieve this result, each with their own advantages and disadvantages. The best known way of preparing steel is through blasting. This blasting is done with a combination of an abrasive and air under high pressure. The best known form of blasting is sandblasting, where sand is used as an abrasive, but over the years many other ways of grit blasting have been developed. You can think of blasting with glass or corundum, but also wet blasting by means of water. All methods of grit blasting have essentially the same effect. By applying a combination of air and the abrasive with great force on the steel object, an abrasive effect is created on the surface. The high force with which this happens not only removes the coating, mill scale, rust and other dirt from the steel, but also creates a profile on the surface, which serves as an adhesion layer for a new coating.

Disadvantages of steel preparation

Preparing and cleaning steel has been performed in the same ways for quite some time. Despite the fact that this has been done for many years, over the years more and more disadvantages have been encountered with the preparation of steel surfaces. These disadvantages are found in a number of factors. First, cleaning steel with grit blasting could be very damaging. This makes this method of cleaning unsuitable for more vulnerable surfaces. Partly for this reason, grit blasting is not easy to perform as an individual. The advice is to always let a professional do the preparation and cleaning of steel, to be guaranteed of a good result. However, this makes grit blasting a relatively time-consuming and also very expensive job.

Another disadvantage of grit blasting, is that it is not only hard on the steel surface, but also on the health of humans and animals. This is especially true of blasting with sand as the abrasive. As mentioned earlier, the abrasive is applied to the steel with great force. Because this is done with such force, the sand grains disintegrate into small particles. These particles can easily be inhaled by people and animals, causing unpleasant health and respiratory complaints. Partly because of this, blasting with sand has been prohibited in many countries for decades.

Preparing steel with the power tools MontiPower

With the arrival of MontiPower power tools, an alternative to sandblasting and other methods of cleaning and preparing steel is finally on the market. The Bristle Blaster® and MBX®, with their specially developed technology, provide a clean steel surface with also roughness profile comparable to the surface created after grit blasting. In this way, the power tools from MontiPower offer all the advantages of the traditional techniques for the preparation of steel, excluding all the previously mentioned disadvantages that they entail. For example, the manually operated Bristle Blaster® and MBX® are easy to use yourself, so you are not dependent on external parties. Moreover, the operation of the power tools is highly effective and precise, saving you not only money, but also time.

How do the Bristle Blaster® and MBX® work?

Powertools Bristle Blaster® and MBX® work through a patented technology. The power tools are equipped with a rotating brush, which in turn are equipped with specially designed curved brush tips. Through these curved points, the steel is prepared and cleaned with the same effect as with traditional techniques. This works as follows: during the rapid rotation of the brush, the curved brush tips are obstructed by a so-called ‘accelerator bar’. Because of this obstruction, the points are released with an extra large force behind the bar. Due to the great force involved in this process, the steel is accurately and quickly stripped of mill scale, rust, paint and other dirt. In addition, the heavy impact of the bent brush tips creates a new adhesive layer for a new coating.

Cleaning steel before painting

Before a new coat of paint can be applied to a steel surface, it must first be stripped of the old coat of paint. In addition, over time rust and other dirt may have formed on the steel, which will also have to be removed. The question then becomes: with what and how should rusty steel be cleaned before painting? The answer to this question has become a lot simpler with the MontiPower power tools. The Bristle Blaster® and MBX® are the tools for cleaning steel before applying paint, since they create the prefect adhesion layer for a new coating.

Preparing stainless steel before painting

Due to the many advantages that it brings, stainless steel is increasingly being chosen in many industries. A characteristic of stainless steel is that it often has a smoother structure than in comparison with regular steel surfaces. Before applying a (new) coat of paint, it is therefore of great importance to prepare the stainless steel, to allow the new coating to adhere as well as possible. This is where MontiPower comes into play. Stainless steel surfaces can easily be prepared to achieve a surface roughness of at least 50 microns and a minimum cleanliness of grade 2, in accordance with BS 7079:Part 1A. MBX® offers a finer roughness Ra of approximately 10-30 microns. In this way, the stainless steel is easily and quickly prepared for the new coat of paint and also made ready for welding.

Preparing galvanized steel for painting

Galvanized steel is steel that has a layer of metal on the outside. In most cases, zinc, nickel or chromium is used to protect the steel from corrosion and to improve its appearance. Galvanized also needs to be prepared before painting, because the new coat of paint will most likely come off over time. As with regular steel and stainless steel, MontiPower’s power tools offer a solution here as well. Preparing the galvanized steel with the Bristle Blaster® and MBX® effectively prepares the surface for a new coating or paint.

.vc_custom_1637072736596{margin-top: 20px !important;margin-bottom: 35px !important;padding-right: 120px !important;padding-left: 120px !important;border-radius: 5px !important;}.vc_custom_1571923421685{padding-top: 50px !important;padding-right: 20px !important;padding-bottom: 50px !important;padding-left: 20px !important;background-color: #ffffff !important;}.vc_custom_1688641519133{border-radius: 1px !important;}.vc_custom_1571923648524{padding-top: 0px !important;}.vc_custom_1571923602234{padding-top: 0px !important;}
Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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abrasive blasting

Abrasive blasting: everything you need to know

Abrasive blasting: everything you need to know

Abrasive blasting is a technique that has been used for many years. Although using loose abrasives for blasting is a very common practice, this method also has its drawbacks. These disadvantages are a thing of the past with the power tools from MontiPower for spotrepair and maintenance.

In this article, we will tell you everything you need to know about abrasive blast cleaning. And moreover, what are those drawbacks? And how do MontiPower’s power tools serve as an alternative for loose abrasive blasting?

What is abrasive blasting?

What is abrasive blasting exactly? In simple terms, abrasive blast cleaning refers to the process of using pressurized air, combined with either dry abrasive particles or abrasive particles mixed with water, to shoot at a part or surface. This technique is also known as sandblasting or grit (garnet) blasting, because silica sand is (one of) the most popular abrasives. Blasting with abrasives is often used to clean, treat or process different types of surfaces – such as steel or other metals.

Traditionally, sandblasting has been the most commonly used method of blasting. Over the years, more and more different techniques are available to replace this. Think of blasting with, for example, steel grit, glass or plastic. The blasting media, in combination with air, is blasted onto the object with great force. Broadly speaking, all these ways of abrasive blasting work in the same way.

abrasive blasting

What is abrasive blasting used for?

Now you know what it is, but what is abrasive blasting used for? Due to the impact of the blasting material, a layer gets removed from the surface. The use of abrasives during blasting creates a hammering effect, which can remove rust, mill scale, lacquer and other coatings from the surface. This not only cleans the object, but also creates a structure in the surface, which can serve as an adhesive layer for a new coating. In short, if you’re looking for a way to clean surfaces and prep them, abrasive blasting is a commonly known practise as per the ISO and AMPP standards for thorough cleanliness results.

Health risks and other dangers

The use of sand in blast cleaning is decreasing further and further. This is due to health risks and other dangers, which have increasingly come to light over the years. In some countries, including the Netherlands, it is even forbidden to blast with sand because of the dangers. Research showed it’s harmful for the health of humans and animals.

Due to the great force with which sand is blasted onto the surface, these sand grains break down into minuscule pieces. The particles are so small that they can easily be inhaled, causing respiratory and other health problems.

Alternative tools to abrasive blasting: the Bristle Blaster® and MBX®

The Bristle Blaster® and MBX® from MontiPower are the new developments in the field of surface preparation. Due to the specially developed technology with patented brushes, the power tools are the perfect alternatives for the existing blasting equipment.

With the use of the Bristle Blaster® and MBX® from MontiPower, blasting with different types of loose abrasives is a thing of the past for smaller areas and difficult to access areas. The tools are easy to use, are – unlike blasting – completely safe and very effective. Not only in cleaning surfaces, but also in processing them.
With their impact, the brushes of the power tools create a profile on the surface that can be compared to the surface profile that is created after blasting. In this way, MontiPower tools are the ideal alternative to sandblasting.

How do MontiPower abrasive brushes work?

The Bristle Blaster® and MBX® from MontiPower are hand-operated tools, which are equipped with a rotating brush. These specially designed brushes are characterized by their sharpened flexible tips with kneed ends.
By rotating the brushes at a low RPM, the different types of surfaces are processed and cleaned easily, quickly and effectively. The kneed tips of the brushes play an important role in this. These points are held back for a very short time during the rotation of the Bristle Blaster Brush by the so-called ‘accelerator bar’. Due to this short interruption, the points – partly due to the high speed at which the brush rotates – are released with great power from behind the accelerator bar. This technique ensures that the curved tips of the brushes are immediately retracted upon contact with the surface, effectively cleaning the surface and also providing it with the characteristic micro-structure. It makes MontiPower tools the ideal surface preparation method for many sectors, and a great alternative to blasting with abrasives.

Alternative to blasting with abrasives in different sectors

With their many advantages, our power tools ensure that they are the ideal alternative to cleaning with abrasives for many markets. As mentioned, the traditional ways of blasting can be harmful to humans and animals, but also damaging to the environment. It makes the Bristle Blaster® and MBX® from MontiPower, among other things, an excellent alternative for surface preparation in the maritime and industrial sector.
In addition, the convenience and effectiveness of the various power tools play an important role in many sectors. A good example of this is the work in public infrastructure. The blasting of bridges, tracks and highways, among other things, is a very time-consuming and labor-intensive job, which is subject to a lot of pressure because of the time. When blasting these objects, workers are also exposed to various small particles and possible chemicals. With the use of the Bristle Blaster® and MBX® from MontiPower, abrasive blasting is a thing of the past.

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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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What is surface preparation?

What is surface preparation

Surface preparation is defined as “the cleaning or preparing of the metal surface prior to the application of a coating.” In practice, surface preparation embraces many things, which fall under this term. For example, the removal of mill scale , rust, removal of imperfections, removal of existing coatings and or other contaminants. The creation of a profile on the metal surface also falls under the preparation of surfaces. In this way a good adhesion layer is created between the object and the coating that is applied to it.

It can be performed by using chemicals to clean and treat the surface, or by using mechanical methods to alter its texture or remove unwanted substances such as weld spatters. To prepare materials like (stainless) steel, aluminium and wood, different surface preparation techniques can be used.

The importance of surface preparation

Surface preparation is necessary for applying a (new) coating to a surface. The preparation ensures that the new layer will adhere well, which improves the durability of the coating in case the coating is depending on thorough cleanliness and a certain surface profile to long-term adhesion. To achieve this, old layers such as paint, mill scale, rust and other dirt need to be removed from the surface. Moreover, surface preparation not only removes dirt; it also creates a profile on the surface, which serves as an adhesion layer for the new coating.

The phases of surface preparation

Surface preparation has several phases. In order to achieve the best possible result, it is important – regardless of the technique used – that these phases follow each other closely and are carried out properly. In total, six steps can be distinguished:
1. Assessment of the condition
2. Coating removal
3. Removal of surface contaminants and restore imperfections
4. Removal of loose dirt
5. Apply adhesion profile to the surface
6. Dry the surface

surface preparation

Assessment of the condition

Before the surface preparation can be started, it is important to assess the current condition of the material. Based on this, it can then be determined what needs to be done and what technique will be used for the surface preparation. If this is not done or done carelessly, it can cause damage to the material later in the preparation process.

Coating removal

Before the surface preparation can be started, it is important to assess the current condition of the material. Based on this, it can then be determined what needs to be done and what technique will be used for the surface preparation. If this is not done or done carelessly, it can cause damage to the material later in the preparation process.

Removal of surface contaminants

Not only the old coating; other dirt that has developed on the surface must also be removed. Over time, for example, rust, mill scale and other dirt may develop on the surface. As with the removal of the old coating, it is also important to remove these contaminants such as dirt, grease, fat and salts from the surface. If this is not done properly, it can also lead to adhesion problems of the new coating.

Removal of loose dirt

Besides the fact that rust, mill scale and other adhesion problems can occur, a surface often also has to deal with loose dirt. This can include flaking or crumbling pieces of the old coating. These too must be removed during the surface preparation process in order to ensure proper adhesion of the new coating.

Apply a surface profile to the surface

Once the old coating and all types of dirt have been removed, it is time to apply a new profile on the surface. When a proper new surface profile is applied, the new coating will adhere better than on a smooth surface in case a specific coating is depending on this anchoring profile.

Dry the surface

Once the adhesion profile has been applied to the surface, it is time for the sixth and final step of surface preparation: drying. New coatings will, in most cases, adhere better to a dry surface than to a wet surface. If the coating were applied to a wet surface, small grains will form in the material as it dries. To avoid this, it is necessary to dry the surface thoroughly first. If the six steps of surface preparation are performed accurately and carefully, the chances that the new coating will adhere nicely to the surface will be greatly increased.

Surface preparation techniques

Over the years, many surface preparation techniques have been developed. In most cases, traditionally, surfaces are mostly prepared by blasting, but dry cleaning and fire blasting are also possibilities. But how do these methods actually work, and what exactly do they involve?

Blast cleaning methods

One of the most common methods for surface preparation is blasting. The surface is prepared with a combination of air and a loose abrasive. Originally this was mostly done with sand, but this has been banned in many countries. Nowadays, blasting is also done with special abrasive grains or other materials. The grains have an abrasive effect on the surface, which removes rust and other dirt from the object. Blasting is not only used for the removal of dirt; the impact of the grains in the surface also creates an adhesion layer for the new coating.

One type of blasting is spray blasting. This technique is often used on the more vulnerable surfaces, but is in principle applicable to many materials. It works as follows: water is sprayed onto the surface with a rotating sprayer. This is not done under high pressure, but with mist jets, so that the spray slides over the object. Because of this low pressure with which the water is applied to the surface, this method of surface preparation is less efficient and also does not create a profile for the new adhesive layer.

You also have flame blasting. This involves holding a gas flame along the surface, which removes dirt and especially rust residue from the surface. However, this method of surface preparation is not very effective at removing all rust and often needs to be used alongside other techniques. In addition, improper use of the flame can quickly lead to surface damage with this type of surface preparation.

Chemical cleaning

Other common ways of preparing surfaces is chemical cleaning, which involves removing oil, dirt and other materials with detergents, solvents and other cleaners. This can be done with the following techniques:

– Degreaser/Cleaner: powerful cleaning solution that has to be poured directly onto the surface you want to clean. Then,
use a brush or cloth to scrub the solution onto the surface and rinse with water.
– Steam Cleaning: highly recommended for removing substances from large areas. Before applying any coatings, it is
crucial to ensure that the surface is completely dry and free from any residue.
– Alkaline Cleaning: effective for eliminating grease, fat, acid residue, oil, and other similar substances. With this
method, it’s also essential that the surface is completely dry and free from any residue before applying any coatings.
However, the chemical method of surface preparation can be very harsh due to the use of acid, both to the material and
to the environment and human health.

Preparing surfaces with power tools

MontiPower power tools are the solution to all your surface preparation problems. The tools of MontiPower do the same job as the usual techniques for surface prep, but better, more effective and without all the additional disadvantages.

Our specially designed technology with portable, semi-automatic machines not only ensures that the surface is cleaned, but also creates the roughness or surface profile for optimal adhesion layer for the new coating. It makes MontiPower’s power tools the alternative to ‘sandblasting‘ for smaller areas or when regulations do not allow the use of loose abrasives in the open field or where loose abrasive blasting is less productive.

We offer highly effective solutions for preparing surfaces with our Bristle Blaster®. Rust, paint, mill scale; removing the various types of dirt has never been easier. Moreover, with the use of MontiPower’s surface preparation tools, you are no longer dependent on external parties; from now on, you will be preparing surfaces all by yourself. With our wide range of rotating, patented bristles, you will always find a solution for your own specific situation at MontiPower. It makes an investment in MontiPower’s power tools the perfect investment that will save you both time and money in the short term.

Disadvantages of surface preparation

Some of the methods of surface preparation, like loose abrasive blasting and/or the use of chemicals, have been performed for many years. Yet, over the years, many of the disadvantages and dangers of sandblasting and various other methods have come to light.

Disadvantages of sandblasting

As mentioned earlier, “sandblasting” is a widely used technique for preparing substrates. However, the sand – or other blasting grains – in many cases are too cumbersome for smaller coating jobs. Because some materials are more difficult to process than others, it is recommended that this is always carried out by a professional. An intensive job, which also requires the necessary preparation, which makes sandblasting a relatively expensive way of surface preparation for smaller jobs in m2 per day. But that’s not all.

Sandblasting can be very harmful to the health of people and the environment from different perspectives such as Co2 impact. This danger lies mainly in the particles used in this process. Due to the high pressure involved in the blasting process, these particles break down into small particles. When inhaled, these particles can cause various health problems. The risks involved in sandblasting have caused this method of surface preparation to be banned in many countries, like for instance silica sand.

Disadvantages of chemical cleaning

With the chemical method of surface preparation, the danger lies in the acid that is used. This usually involves hydrochloric acid; a very aggressive agent, which can cause the necessary problems if it comes into contact with humans. In addition, when working with hydrochloric acid, a vapor is created that can be very dangerous for humans, animals, and the nearby environment.

Easy prep in various sectors

Their convenience and effectiveness makes the tools and bristles of MontiiPower widely used in various markets. Consider, for example, the production and maintenance of bridges, rail tracks, train wagons, and windmills. Infrastructure is a sector in which it is important that maintenance is not only done very well, but also safely and quickly.

Where traditional methods for surface preparation can be very labour-intensive and unsafe, MontiPower’s power tools actually contribute to a significant effect on health, safety and the economy. The same applies, for example, to surface preparation in the industrial sector, where gas and oil can be handled a lot, the marine sector, where the environment plays a major role or the welding industry, where it is very important both before and after the welding process to prepare and clean the steel properly for the durability of the object. It makes MontiPower’s power tools the solution for effective surface preparation in many situations.

.vc_custom_1637072736596{margin-top: 20px !important;margin-bottom: 35px !important;padding-right: 120px !important;padding-left: 120px !important;border-radius: 5px !important;}.vc_custom_1571923421685{padding-top: 50px !important;padding-right: 20px !important;padding-bottom: 50px !important;padding-left: 20px !important;background-color: #ffffff !important;}.vc_custom_1688641519133{border-radius: 1px !important;}.vc_custom_1571923648524{padding-top: 0px !important;}.vc_custom_1571923602234{padding-top: 0px !important;}
Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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weld cleaning surface profile

Bristle Blaster® is used on the Slovakia to Poland Interconnector pipeline

News from the field:

The big project in Slovakia and Poland goes on with our colleague Martin Durcik on set.

martin Durcik

Our Bristle Blaster® is being applied for field joint coating surface preparation on the Slovakia to Poland Interconnector pipeline.

The Bristle Blasting technology was preferred to traditional grit blasting due to great savings through simple, fast and effective application. The necessary equipment was prepared and mobilised in record time despite the challenges of difficult access areas, such as steep hills and swamps demonstrating clear advantages of the Bristle Blasting technology over the heavy grit blasting equipment.

Field joint cleaned with Bristle Blaster     Field Joint corrosion free with Bristle blaster technology

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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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World of Pipelines coverstory April 2020

Cover Story World of Pipelines

Cover Story World of Pipelines

MontiPower had the cover story in the April 2020 edition of the World of Pipelines magazine, ‘From blast off to landing’, in which we detail the pipe surface preparation of a field joint coating project in Europe.

You can read the full article here

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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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DNV Offshore hydro unit

DNV Offshore hydro unit

DNV Offshore hydro unit

This is a DNV Offshore hydro unit for powering up to five Subsea Bristle Blaster® simultaneously. The possibility for feeding the MontiPower® Subsea Bristle Blaster®, Caviblast, drill or grinder makes this unit the ultimate offshore structural repair and maintenance kit!

.vc_custom_1637072736596{margin-top: 20px !important;margin-bottom: 35px !important;padding-right: 120px !important;padding-left: 120px !important;border-radius: 5px !important;}.vc_custom_1571923421685{padding-top: 50px !important;padding-right: 20px !important;padding-bottom: 50px !important;padding-left: 20px !important;background-color: #ffffff !important;}.vc_custom_1688641519133{border-radius: 1px !important;}.vc_custom_1571923648524{padding-top: 0px !important;}.vc_custom_1571923602234{padding-top: 0px !important;}
Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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PRESS RELEASE: PRESERVATION HOLDING AS AND MONTI – WERKZEUGE GMBH HAVE JOINED FORCES IN STEEL SURFACE PREPARATION

Preservation Holding AS and MONTI – Werkzeuge GmbH have joined forces

Preservation Holding AS and MONTI – Werkzeuge GmbH have joined forces

Preservation Holding AS (“Presserv”), majority owned by Norvestor VII, L.P. (“Norvestor”) and MONTI – Werkzeuge GmbH (“MONTI”), have joined forces. Presserv and MONTI will continue their operations under their well-known brand names with their complementary preservation solutions.

Reed te complete press release here

 

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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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MONTIPOWER SUBSEA BRISTLE BLASTER HYDRAULIC DEVICE

New Subsea leaves the factory

The first series of the MontiPower® waterdriven Bristle Blaster® Subsea technology units are ready to leave the factory. We’re looking forward to their deployment in the field!

 

The first series of Subsea

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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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MontiPower® Australia wins Best Exhibition Booth at the Corrosion & Prevention Conference

MontiPower® Australia wins award for ‘Best Exhibition Booth’

Great news from Australia: MontiPower® Australia wins the award for ‘Best Exhibition Booth’ at the Corrosion & Prevention Conference, which is a testament to the new MontiPower® branding.

This was MontiPower® Australia’s 12th exhibition at the Corrosion & Prevention Conference and certainly one of the more successful. Apart from winning the award, there was a lot of interest to our technology! Congratulations to Phil Chester and the Australian team and thank you for your great job!

the award of Corrosion and Prevention Conference

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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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New hydraulic underwater device

The Subsea Bristle Blaster® is MontiPower®’s new hydraulic underwater device with a unique water drive, fully self-served unit in operation. Pump unit with 600ltr water tank, 50mtr hose, plug and play!

 

 

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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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MontiPower® joins businesses into Montipower®Americas, inc.

Monti Werkzeuge GmbH, the innovator and manufacturer of unique surface preparation technologies including the patented Bristle Blaster®, is pleased to announce that it has reached agreement with its US distributor MontiPower® Inc. and its owner Charles “Chuck” Lockard to combine MontiPower®’s business with the business of Monti Tools Inc. (“MTI”), the US subsidiary of Monti Werkzeuge.

The combined business will be renamed MontiPower® Americas Inc. and will trade under the name “MontiPower”. It be located at the current premises of Montipower® in Manassas, Virginia. Chuck Lockard will lead the new MontiPower® business as General Manager for the United States and Canada, reporting to JF (Frits) Doddema, CEO of MontiPower® America’s Inc., and CEO of Monti Werkzeuge Gmbh.

MTI’s present offices in Houston will be closed after a brief transition period. Nevertheless, MontiPower® will continue to service the SouthWest US area from the offices of M-Test, a division of MontiPower®, in Humble Texas.

Commenting on the new organization, newly installed Monti Werkzeuge Gmbh CEO Frits Doddema said: “The long-term presence of two separate entities representing Monti in the US and Canada and competing against each other makes little sense. When I joined Monti, it was clear to me that this situation had to be resolved and I’m pleased that we have been able to reach agreement with Chuck to move forward as a joined business under his leadership.

The combined MontiPower® entity will be larger and stronger and provide us with the foundation we need for future growth in these important markets”.

Chuck Lockard commented: “I am very pleased that we are able to take this step today and create a combined MontiPower®. I have long argued the former situation undermined our ability to compete and caused needless confusion in the market. I appreciate very much the vision of the new Monti management and I look forward to working closely with them to bring new and innovative surface preparation products to the market and grow our business in the US and Canada”.

Come meet the new MontiPower® team and see what’s new in surface preparation as SSPC Orlando, Feb 11-14.

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Frits Doddema

Frits Doddema

Author of MontiPower®

Leadership | Sales | Marketing | Development

Our CEO Frits Doddema, born in 1970, has a background in Industrial Coatings since 1998. He worked for Sigma Marine Coatings The Netherlands, Carboline Coatings for Germany/Central Europe, STOPAQ BV from the Netherlands, and SealforLife Industries before he joined MONTI - Werkzeuge GmbH in 2018. Since 2008 he works as the CEO/Partner.

He is passionate about alternating solutions which make a true difference. Nothing is impossible is his credo. To make the impossible possible, Frits and the management believe in just one idea to make it happen and to turn the company in a great firm. The innovative approach for game-changing blasting and paint solutions is hands-on keeping in mind the difficult field circumstances for operators, respecting nature and long term costs. The mission is to avoid any disagreement over quality of prep work and coating. Frits and his team push for non-hazardous long term corrosion prevention solutions to overcome any hassle out of a coating job ensuring the best possible bond. The world’s best coatings deserve the world’s best surface preparation. Like in daily life, preparation is everything. From different perspectives like Safety, Health, Ergonomics, Productivity, Recyclability, Co2 neutrality of the plant and the coating process, Substrate Compatibility, Corrosion Resistance, Frits and team are driven to come with improved unique contribution solutions to existing and new end markets.

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